In today’s era of Industry 4.0, manufacturing success depends on real-time visibility, precise production control, and seamless coordination between people, machines, and materials. Staying competitive means transforming traditional shop floors into intelligent, data-driven operations — and that’s exactly what Inventrax’s FalconMES (Manufacturing Execution System) delivers.
At Инвентракс, we’re redefining manufacturing performance through FalconMES, an advanced system designed to bridge the gap between ERP and the shop floor — empowering enterprises with real-time intelligence, traceability, and operational excellence.
Here’s how our innovative FalconMES revolutionizes production management, quality assurance, and performance optimization across manufacturing environments.
Key Capabilities of FalconMES
1. Real-Time Production Monitoring
FalconMES provides live visibility into every production line, work center, and equipment status. Operators and supervisors can track OEE (Overall Equipment Effectiveness), production targets, and downtime events in real time — enabling data-driven decisions that keep production on track.
2. Digital Work Instructions & Paperless Execution
Replace manual paperwork with digital SOPs and work instructions displayed directly at operator stations. This ensures standardized processes, faster onboarding, and consistent quality across shifts and plants.
3. Smart Scheduling & Resource Allocation
With intelligent production scheduling, FalconMES optimizes machine and labor utilization while minimizing idle time and bottlenecks. It automatically adjusts schedules based on real-time constraints such as machine availability or material shortages.
4. End-to-End Traceability
From raw materials to finished goods, FalconMES captures complete genealogy and traceability at every stage. This ensures full compliance, faster recalls (if needed), and complete transparency for audits and customer demands.
5. Integrated Quality Management
In-process quality checks, automated defect logging, and real-time alerts ensure that non-conformities are detected early. FalconMES integrates seamlessly with QMS to enforce quality gates and maintain consistent product excellence.
6. Machine Data Integration (IIoT Ready)
Through IoT connectivity, FalconMES collects live data from machines, PLCs, and sensors — enabling predictive maintenance, machine health tracking, and automated performance insights.
7. Production Performance Analytics
Advanced dashboards deliver actionable KPIs such as throughput, downtime, scrap rates, and OEE trends. Managers gain a complete performance overview for continuous improvement and strategic decision-making.
8. Digital Andon & Event Escalation
When issues occur, FalconMES instantly triggers alerts and escalations through digital Andon boards — ensuring rapid response, reduced downtime, and improved line efficiency.
9. Seamless ERP & WMS Integration
FalconMES integrates seamlessly with FalconWMS, ERP, and supply chain systems — synchronizing material consumption, inventory status, and order progress for end-to-end operational visibility.
Why This Matters for Global Manufacturers
For manufacturers across automotive, FMCG, electronics, and process industries, digital transformation on the shop floor isn’t a luxury — it’s a survival strategy. FalconMES empowers enterprises to achieve:
• Up to 25–40% improvement in OEE and productivity
• Real-time production visibility across every line and shift
• Reduced downtime through proactive alerts and machine data insights
• Improved quality and compliance with end-to-end traceability
• Seamless ERP-to-Shop Floor synchronization for operational agility
The Inventrax Advantage
At Инвентракс, we specialize in delivering intelligent manufacturing and warehouse automation solutions that drive measurable ROI and operational excellence. FalconMES is built on our proven automation ecosystem — integrating effortlessly with FalconWMS, FalconWCS, and ERP platforms — empowering manufacturers to operate smarter, faster, and with greater precision.
With FalconMES, you’re not just digitizing processes — you’re enabling a connected, intelligent factory that’s ready for the future of manufacturing.
📞 Ready to Transform Your Shop Floor?
Talk to our experts today and discover how Inventrax FalconMES can help you achieve manufacturing excellence through real-time visibility, traceability, and performance optimization.
👉 Contact Inventrax Now
